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Tube Laser Cutting Services

Our tube laser cutting services combine cutting, hole-piercing, mitering, and coping into a single automated pass, cutting fabrication steps by up to 50% while holding ±0.1 mm tolerances on round, square, and rectangular profiles up to 6 meters long — no minimum order quantity required.

±0.1 mm Precision
Up to 6,000mm Length
Round, Square & Open Profiles
Lead Time as Fast as 3 Days
All Capabilities
Tube Laser Cutting Machine

Trusted by engineering leaders worldwide

EMERSONMicrosoftNikonTOYOTAFESTO

What Is Tube Laser Cutting?

Tube laser cutting feeds round, square, and rectangular stock through a rotary chuck while a fiber laser head cuts around the full circumference and length of the profile in 3D — producing miter joints, coped fish-mouth ends, and holes on multiple faces within a single chucking. Unlike flat-sheet laser cutting or manual saw-and-drill fabrication, there's no re-fixturing between features.

This streamlined, single-setup process reduces production time, improves assembly accuracy, and eliminates the secondary welding-jig prep that structural tube and frame projects typically require — an efficient solution from single prototypes to production runs of 100,000+ parts, with no minimum order quantity.

Tube laser rotary chuck
Laser cut tube joint

Sango Tube Laser Cutting Capabilities

From simple tube cuts to complex structural components, our laser tube cutting services provide the precision and flexibility required for industrial applications.

Capability Parameter
Standard Range & Tolerance
Round Tube Diameter
10 – 240 mm (0.4″ – 9.5″)
Square Tube Size
10 × 10 – 200 × 200 mm
Rectangular Tube Size
20 × 10 – 200 × 150 mm
Maximum Part Length
Up to 6,000 mm (6 meters)
Wall Thickness Range
0.5 – 12 mm
Chuck Capacity (Round Stock)
Chuck-fed up to 245 mm OD, auto-centering 3-jaw
Standard Machining Tolerance
Up to ±0.1 mm (±0.004″)
Production Volume
Prototype (1 pc) to Mass Production
Production Lead Time
As Fast as 3 Days

Materials & Shapes for Tube Laser Cutting

Round Tubes & Pipes

Round Tubes & Pipes

Seamless and welded round tubes ideal for fluid systems, roll cages, handrails, and structural truss assemblies.

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Square Hollow Sections

Square Hollow Sections

Square tubing suitable for structural frameworks, equipment chassis, mounting frames, and modular racking.

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Rectangular Tubes

Rectangular Tubes

High-rigidity rectangular profiles engineered for automotive subframes, construction cantilevers, and heavy bases.

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Open Profiles & Channels

Open Profiles & Channels

C-channels, U-channels, angle iron, and custom extrusions requiring multi-axis slotting and miter cuts.

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Features We Can Create

Tube laser cutting allows complex features to be integrated directly into tubes in a single operation, eliminating secondary milling and fixturing.

Precision Holes
01 /

Precision Holes

Create accurate holes directly in tube walls without secondary drilling or thermal distortion.

Cutouts & Windows
02 /

Cutouts & Windows

Intricate rectangular and organic cutouts for weight reduction, cable routing, and internal access.

Bevel Cuts & Miters
03 /

Bevel Cuts & Miters

Clean miter cuts up to 45° for seamless corner weld prep and angled frame joints.

Fish-Mouth Profiles
04 /

Fish-Mouth Profiles

Contoured coped ends that wrap perfectly around adjacent round tubes for high-strength T-joints.

Laser Marking & Etching
05 /

Laser Marking & Etching

Permanent part numbers, QR codes, alignment tick marks, and logos etched directly onto tubing.

Slots & Keyways
06 /

Slots & Keyways

Longitudinal and transverse slots for sliding fasteners, ventilation, and indexing pins.

Interlocking Notches
07 /

Interlocking Notches

Precision corner notches enabling tubes to bend and fold into 90° frame corners before welding.

Tube Joints & Intersections
08 /

Tube Joints & Intersections

Multi-axis compound intersections designed for self-fixturing structural weldments.

Tabs & Slots Self-Fixturing
09 /

Tabs & Slots Self-Fixturing

Male tabs and female mating slots that snap together effortlessly, eliminating expensive welding jigs.

Secondary Operations & Finishing

Service 01

Welding Services

TIG, MIG, and laser welding services uniting cut tubes into complete, certified structural assemblies.

Service 02

Rotary Tube Bending

CNC mandrel bending for precision curves, exhaust pipes, roll bars, and hydraulic conduits.

Service 03

Secondary Machining & Drilling

Tapping, thread milling, boring, and facing for high-precision bearing and fastener interfaces.

Service 04

Heat Treatment & Stress Relieving

Normalizing, annealing, and hardening for demanding structural and aerospace requirements.

Service 05

Subassembly & Hardware Insertion

Deliver fully assembled subcomponents with pressed-in studs, rivets, and fittings ready for final line.

Service 06

Custom Kitting & Packaging

Sequenced barcoding, protective poly-wrapping, and palletized kitting for rapid downstream assembly.

Fast, Precise and Scalable Tube Laser Cutting with Sango

Up to 50% fewer fabrication steps
Scales from 1 to 100,000+ parts
30–60% faster lead times vs machining
±0.1 mm precision for complex tubes
50+
Machinery Set
120+
Countries Shipped
20k+
Customers Served

Frequently Asked Questions

We process round, square, rectangular, oval, C-channel, and custom extruded tubes in stainless steel (304, 316), carbon steel, aluminum (6061, 5052), brass, and copper.

Let’s Bring Your Tube Laser Project to Life

Upload your drawings or fill in the specifications below to receive an instant DFM quotation.