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Custom Speed Reducer Preview

Custom Speed Reducers

DETAILS:

Sango Automation provides comprehensive custom speed reducer engineering and build-to-print OEM manufacturing based directly on customer 2D/3D CAD drawings.

From non-standard gear ratios and special output shaft geometries (spline, hollow, D-cut) to 316L stainless steel IP67 washdown bodies and extreme temperature lubes, we turn tailored gearbox requirements into production reality.

Sango Automation Limited is a trusted OEM manufacturing partner for custom speed reducers and special planetary gearboxes in China. When off-the-shelf speed reducers cannot meet your spatial envelope, shaft interface, or environmental specs, our gear engineers deliver end-to-end NPI solutions.

Product Overview

Custom speed reducers offer tailored gear kinematics, specialized housing materials, and unique input/output interfaces designed specifically for proprietary automated machinery and robotics.

Whether your application demands 316L stainless steel IP68 washdown housings for food and pharmaceutical lines, DIN 5480 involute spline output shafts for heavy-duty drive wheels, or cryogenic lubricants for outdoor defense, Sango executes every custom specification with precision.

We support complete product lifecycles from rapid prototype manufacturing (7–10 days) to full-scale volume production, providing full Material Test Reports (MTRs), CMM dimensional data, and Certificates of Conformance (CoC).

Custom stainless steel speed reducer assembly
Custom gear skiving and CNC turning facility

How It Works

01

Kinematic & DFM Review

Our motion engineers review your 2D/3D CAD models, tooth strength requirements, and gear ratio targets to optimize DFM and torque density.

02

Custom Shaft & Housing Machining

We CNC machine custom output shafts (spline, hollow, D-cut, keyway) and specialized housing mounting flanges to your exact prints.

03

Harsh-Environment Sealing

Full 304/316L stainless steel bodies, IP67/IP68 viton shaft seals, and food-grade NSF H1 synthetic lube for extreme washdown protection.

04

Rapid OEM Prototyping & QA

Initial prototype delivery in 7–10 days with complete Zeiss CMM dimensional inspection reports and material certifications.

Technical Parameters

ParameterValue / RangeNote
Customization scopeFull OEM / Build-to-print from 2D/3D CADCustom ratios, shafts, flanges & lubes
Housing materialsAluminum alloy, Ductile iron, 304 / 316L StainlessAnodized, passivated, or nickel plated
Custom ratio rangeTailored non-integer ratios from 3:1 to 1,000:1Kinematic optimization per application
Shaft optionsKeyed, Smooth, Spline (DIN 5480), Hollow, D-CutPrecision ground to h6 tolerances
Ingress protectionIP65, IP67, IP68 submerged ratingsViton dual lip oil seals & O-rings
Operational temperature-40°C to +120°C extended rangeCryogenic or high-temp synthetic lubes
Quality assurance reportsMTRs, CMM reports, CoC, RoHS/REACH compliance100% inspection prior to shipment

All specifications apply to build-to-print OEM orders. Contact our motion engineering team with your target drawings for a detailed technical review.

Manufacturing Capabilities

Sango operates 5-axis CNC machining centers, Kashifuji CNC gear skivers, Gleason bevel gear generators, and specialized spline hobbing machines. This flexible manufacturing infrastructure allows us to rapidly machine custom gearbox housings, internal ring gears, and non-standard output shafts with minimal tooling lead time.

Our in-house heat treatment shop performs induction hardening, nitriding, and phosphating for custom gear teeth, while our quality lab verifies all critical dimensions using Zeiss 3D CMM machines.

5-Axis CNC Custom Housing Machining

5-Axis Custom Housing Machining

Custom Spline & Shaft Hobbing

Custom Spline & Shaft Hobbing

Zeiss 3D CMM Prototype Inspection

Zeiss 3D CMM Inspection

Popular Custom Reducer Solutions

Featured custom OEM speed reducers engineered for specialized automation.

CSR-090 Stainless Steel Washdown Reducer

CSR-090 Stainless Steel Washdown Reducer

Full 316L stainless steel body with IP67/IP68 protection for food, chemical, and pharmaceutical machinery.

CSR-120 OEM Custom Shaft Gearbox

CSR-120 OEM Custom Shaft Gearbox

Build-to-print custom output shaft (DIN 5480 spline, keyway, D-cut) and non-standard gear ratios.

CSR-060 Harsh-Environment Reducer

CSR-060 Harsh-Environment Reducer

Extended temperature rating (-40°C to +120°C) engineered for subsea, aerospace, and outdoor defense.

Frequently Asked Questions

Can Sango manufacture custom speed reducers from customer 2D/3D CAD drawings?

Yes! Sango specializes in OEM build-to-print custom gearboxes. We review your 2D drawings, 3D STEP models, ratio requirements, and envelope constraints to provide DFM engineering feedback and competitive prototype quotes.

What custom options are available for output shafts and mounting flanges?
What materials and surface treatments can be specified?
What is the typical prototype lead time for custom speed reducers?
Is there a Minimum Order Quantity (MOQ) for custom gearboxes?
How does Sango protect customer Intellectual Property (IP)?