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Vacuum Casting Services
Silicone Mold Polyurethane Urethane Casting

Vacuum Casting Services

SANGO runs rapid vacuum casting (polyurethane casting) from high-grade RTV silicone molds. High-vacuum degassing chambers replicate SLA master models with extreme fidelity, producing parts that mirror production injection-molded plastics (ABS, PP, PC, PMMA, rubber) in as little as 5 to 7 days — no steel tooling required.

100,000+ Parts Made
ISO 9001:2015 Certified
98% On-Time Delivery

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Microsoft
Nikon
TOYOTA
FESTO
EMERSON
Microsoft
Nikon
TOYOTA
FESTO
EMERSON

Advanced Process Capabilities & Technologies

State-of-the-art multi-axis CNC machines, laser cutters, and metrology labs engineered for zero-defect production.

High-Vacuum Polyurethane Casting

High-Vacuum Polyurethane Casting

Eliminates all trapped micro-bubbles and air voids, ensuring solid, dense, bubble-free parts with uniform mechanical strength.

Part sizes up to 1000mm x 800mm x 600mm
Clear water-clear optics for lenses and light guides
Overmolding and insert encapsulation of brass threads
Custom color matching and translucent tints
Silicone Tooling from SLA Masters

Silicone Tooling from SLA Masters

High-accuracy master pattern 3D printed via high-res SLA, hand-finished to desired SPI texture, and encapsulated in liquid silicone.

Low upfront tooling cost (typically $300 - $800 per mold)
Captures textures down to 0.05mm fidelity
Handles complex undercuts with flexible silicone demolding
Fastest route to pre-series production parts

CNC Milling Solutions for Every Industry

Sango provides CNC milling services for a wide range of industries, helping customers manufacture precision components from prototype to production.

Our engineering team understands the unique requirements of different applications—from lightweight aerospace structures and medical devices to automotive systems and industrial equipment—and recommends machining solutions that balance performance, manufacturability, and cost.

Aerospace
New Energy
Medical
Automotive
Electronics
Mining
CNC Milled Component
Engineering Specs

Technical Specifications & Tolerances

Typical Tolerances±0.15 mm per 100 mm (subject to master shrinkage)
Batch Quantity Range5 to 100+ parts per project
Surface Textures AvailableGlossy, Satin, Matte Bead Blast, Mold-Tech texture, Custom soft-touch painting

Material Options for CNC Milling

Extensive selection of engineering metals and plastics stocked and machined by Sango Machining.

Aluminum Alloys

Aluminum Alloys

A wide range of aluminum alloys to meet different application requirements. 5052-H32 offers excellent corrosion resistance, 6061-T6 provides high strength and machinability, while 1100 and 3003 are ideal for parts requiring superior formability and lightweight performance.

5052-H326061-T67075-T650526082

Surface Finishes for CNC Milled Parts

Surface treatment and post-machining options available at Sango Machining to achieve cosmetic and functional standards.

As-Milled

As-Milled

Standard machined surface finish with minor tool marks (Ra 1.6–3.2 µm).

Bead Blasting

Bead Blasting

Uniform satin or matte texture removing tool marks and imperfections.

Anodizing

Anodizing (Type II & Type III Hardcoat)

Type II anodizing & Type III Hardcoat for maximum wear/corrosion resistance.

Powder Coating & Painting

Powder Coating & Painting

Durable protective coatings matched to RAL or Pantone color codes.

Plating & Polishing

Plating & Polishing

Electroless nickel plating, zinc plating, chrome plating, mirror polishing, & custom passivation.

CNC Milling Service Tolerances

Our precision CNC milling services follow ISO 2768-m for metals and ISO 2768-c for plastics, delivering stable, repeatable dimensional accuracy across 3-axis, 4-axis, and 5-axis CNC milling.

Parameter
3 - AXIS
4 - AXIS
5 - AXIS
Maximum Part Size
1000 × 500 × 500 mm
1000 × 500 × 500 mm
4000 × 1500 × 600 mm
Minimum Part Size
5 × 5 × 5 mm
5 × 5 × 5 mm
5 × 5 × 5 mm
General Tolerances
±0.1 mm
±0.1 mm
±0.05 mm
Lead Time
Delivery of simple parts can be as fast as 1 day.
5 business days for most projects.
5 business days for most projects.

Why Engineers Choose Our CNC Milling Services

Precision CNC Milling Parts

Our precision CNC milling services with tolerances as tight as ±0.01 mm. Our advanced CNC milling machines ensure consistent accuracy for custom metal and plastic parts.

Precision CNC Milling Parts

Fast & Scalable CNC Milling Production

Ideal for bridging to full production or scheduling small batches, our low-volume sheet metal fabrication service flexes to fit your timeline, ensuring consistent, on-time delivery with top-notch quality.

Fast & Scalable CNC Milling Production

Engineering Support

As an experienced CNC milling company, our engineers provide DFM feedback and machining guidance to optimize designs for custom CNC milling services, helping reduce cost and improve manufacturability.

Engineering Support
CNC Milling Process

CNC Milling Process forCustom Part Manufacturing

CNC milling uses computer-controlled rotating cutting tools to remove material from a stationary workpiece. By moving the cutting tool or workpiece along multiple axes.

CAD Review

Engineers review your CAD file, material selection, tolerance requirements, and surface finish specifications.

Machine Setup

The workpiece is securely clamped onto the machine table, cutting tools are installed, and the CNC program is loaded and verified.

Milling & Inspection

Rotating cutting tools remove material according to the programmed toolpaths. Finished parts are inspected to verify dimensions, tolerances, & surface quality before delivery.

Applications of CNCMilling

CNC Milling is huge in making a ton of products—anything from car parts to medical devices. It's super efficient because it can produce lots of identical plastic parts with tight tolerances, all at a low cost per part. That's why so many industries rely on it for mass production. Whether it's a simple or complex design, it keeps quality high and production fast.

Applications of CNC Milling

Advantages ofInjection Molding

Disadvantages ofInjection Molding

High Precision

Produces highly accurate parts with tight tolerances and consistent quality.

Efficiency

Enables continuous automated production with shorter lead times and minimal downtime.

Complex Geometries

Creates intricate shapes and complex designs using multi-axis machining.

Flexibility

Supports a wide range of materials, including metals, plastics, and composites.

Medical Implants

Creates precise hip joints, dental implants, & surgical screws for medical applications.

Engine Components

Manufactures precise engine blocks, cylinder heads, & pistons for automotive.

Electronic Housings

Produces durable enclosures that securely protect electronic components & circuit boards.

Gear Components

Produces gears, splines, and shafts with tight tolerances for machinery & automotive use.

Gallery

Real Parts & Precision Components

Examples of mission-critical parts manufactured in our facilities for global technology leaders.

Clear Automotive Headlight Lens
Optically Clear PU / Polished

Clear Automotive Headlight Lens

Water-clear polyurethane cast prototype headlight lens with UV inhibitor.

Medical Device Housing Assembly
ABS-Like PU / Pantone Matched

Medical Device Housing Assembly

Batch of 25 cosmetic prototype enclosures for clinical trial evaluations.

Frequently AskedQuestions?

Precision CNC Component